Important Guideline to Sustain Air Compressor Easily

An Air Compressor is a technical device that performs on simply technical or a diesel or gasoline engine or electric engine for holding air and pushing it into container. Before to choose an air compressor most of individuals consider some important key elements of air compressors such as overall price, efficiency, ease of maintenance, and troubleshooting. Appropriate maintenance contributes to the reliability and efficiency of the air compressor. If the compressor is difficult to maintain, it will cause issues and can be an expensive error so it's important for you to keep it working smoothly. Some air compressors and air compressor accessories are specifically developed for simple servicing. So, most of individuals said maintenance of compressor is the most important aspect of using and operating air devices because your it is the muscular behind your air resources and behind your outcomes as well. Guaranteeing their efficiency from the ground up is just as important as your end results. Here are some important maintenance tips that you should consider and keep an eye on.

• Before to begin use air compressor you should have to study and adhere to it's guide because it will help you to get an awesome durability out of your air compressor.
• Most tanks have a valve for draining the moisture that builds up and it is necessary to make sure that these are cleared regularly.
• If you force your air compressors to work too difficult to consumption air you're dropping energy on your compression so keep your intake vent as clean as possible and check them consistently.
• You should have to examine all your tubes consistently as they are the blood vessels of your air compressor.
• You should have to ensure that your compressor may have a built in safety shut down.
• For sustaining the air compressors you need to consistently clean out the fuel tank to ensure maximum managing circumstances.

By following the guidelines above you will make sure an awesome durability for your air compressor and you can keep it operating nicely for long.

From local to global: Our worldwide network of quality air compressors

If there is a will there is a way! This is world’s one of the most popular saying to encourage people in everyday life, and this is one of the primary factor behind the mega success of Gajjar Air Compressors as one of the leading air compressors manufacturer in india and air dryer manufacturer in india. When we started Gajjar Air Compressors years ago, we had sizzling deserve in driving the air compressor industry towards newer heights that give the users and customers optimum value on their investment and give them unique and satisfactory experience of using quality air compressors, air dryers and air compressors accessories.

The story of going global from local
Gajjar Air Compressor was started with an aim to carve new technology and dimension in industrial air compressors and commercial air compressors at domestic market. As a pioneer air compressor manufacturer in india, we have always emphasized on innovation and development of high quality air compressors for industrial applications, commercial applications and non-commercial applications. We have never compromised with quality and security of air compressors since our startup and that’s the reason why we are now one of the internationally renowned air compressors manufacturers for quality air compressor and air dryer.
We have grown up to international market as a multinational air compressor exporter with exporting to world’s leading and some of biggest countries like USA, UK, Germany, China, Russia and many other countries.
Our Global Network

Being a leading air compressor manufacturer, we deliver our high quality air compressors and air dryers and other products like air compressors accessories to our prestigious clients spread across the globe. Our major delivery countries include:

• United States of America
• United Kingdom
• Norway
• Scotland
• Many other European countries
• Egypt
• Uganda
• Kenya
• South Africa
• Israel
• Saudi Arabia
• Oman
• Nepal
• Bangladesh
• Malaysia
• Sri Lanka
• Singapore
• Indonesia
• Australia
• And many other countries

Don’t just create revenue, create values

Despite of our corporate prestige as a well renowned international air compressor manufacturer, we have never focused on just earning money rather we have always focused on and will continue to focus on creating values for the customer, for the business of the customer and for the end users of the applications where the air compressors are used.

Gajjar Air Compressor always invest big amount of time, efforts, money and human resources in research and development for the betterment of air compressors and constantly work towards developing faster, better, convenient and more efficient air compressors and air dryers.

Get deep knowledge of how an air compressor works!

You might have used air compressors directly or indirectly at any certain point of time in your life, it may be case where you have used air compressors but would have not realized that the application you’d be using is an air compressor or has air compressor in it, for example: You have used refrigeration or an electric color pump, this both equipments have in-built air compressor in it. But how many of you know how this air compressors work and what are the technical functionalities of air compressors? In this article, we being one of the leading air compressors manufacturers in India present you with technical understanding and knowledge of how air compressors work.

Functions of a Compressor
An air compressor is an electrical or semi electrical equipment or device used to supply compressed air and/or power into a specific space in an application. The main use of air compressor is to supply increased air pressure. From simple and small home applications like refrigeration and air conditioners to complex and critical commercial applications like jet engines and heavy industry machineries, air compressors have widely established their important presence.

The Basic
The air compressor is made up of mainly two parts - a compressed system and a power source. The compressing mechanism can be a piston, rotating impeller, or vane depending upon which type of compressor you are referring to. The power source may be an electric motor or other energy sources. The compressing mechanism, as the name suggests.

The basic working principle of an air compressor is to compress atmospheric air, which is then used as per the application’s specific requirements. In the process of compressing the air, atmospheric air is drawn in through a valve; more and more air is pulled inside a limited space mechanically by piston, impeller, or vane. The volume is gradually reduced due to the fact that amount of pulled atmospheric air is increased in the receiver or storage tank and hence pressure is raised automatically. In other words, free or air is compressed after reducing the volume and increasing the pressure.

Internal structure
You’d also find a pressure setting knob which is used to manipulate air pressure to match specific requirements of individual application. When pressure in the air receiver gets increased to the maximum allowed mark, the pressure switch gets shut off automatically and thus intake of air in the compressor is stopped. This is done so as to avoid any damage to the air compressor and application.

The Working
Contrary to this, when the compressed air is used, the pressure inside the compressor falls. As a consequence, the pressure drops to a low setting, and the pressure switch is turned on, thus allowing atmospheric air to enter the unit. This way, the cycle of taking air inside the unit and removing compressed air continues in an air compressor.

Latest trends and technologies in air compressors

With all aspects of business getting on fast pace in adopting latest technologies and trends, air compressors manufacturers in India are driving their air compressor and air dryer business in fat lane to adopt ultra modern technologies and trends for their air compressors and air dryers.

Change is necessary!

 There is no doubt that today, every type of business, every size of business and every area of business is getting changed faster than ever. We have witnessed swift changes in many business areas regardless of size and type, and air compressor business is no exception.

From history to future

Let’s get through a small summary of air compressor revolution and take a look at where air compressors technology is heading.

• Earlier air compressors weighted very much, they were very heavy in weight, now-a-days, we have ultra modern air compressors which weighs less.
• Earlier air compressors were not capable of producing or supporting high capacity, but now, with technology being developed, we have air compressors like screw air compressors, oil free dental air compressors etc. which come with increased capacity.
• This development has also bring us with latest air compressors like Reciprocating Air Compressors which can be single phase or two phase air compressors and are capable of working longer than their predecessors. Also, this reciprocating air compressor comes with dual cylinders which mean better performance and improved productivity.
• Cost reduction with quality improvement – This is what we can say best feature of today’s latest and ultra modern air compressors like screw compressors, Lubricated and Non Lubricated air compressors
• One big difference in old piston compressors and latest piston and screw compressor is the need of maintenance. Old technology needed much more maintenance and attention to be given to air compressors, air compressors like screw compressors, drain valves and oil free air compressors etc. needs less maintenance. Of course, we need to take due care of these compressors, but don’t require that much attention now-a-days.
• Today’s air compressors like Air Receivers and Air Dryers have made life so simplified and easy for human being that we can’t think of it. Earlier technology was not able to produce attractive and economic range of air compressors for residential and non-commercial uses. But now, with improved technology, we have economic and attractive compressors in home and non-commercial applications.

Conclusion

The evolution of air compressors technology has given air compressors manufacturers a number of big benefits.

• Reduced manufacturing cost
• Reduced technical design process
• Increased performance
• Increased profit and productivity
• Fewer maintenance
• Increased human safety
• Wider support for more applications
• Less system failure and accidents

Learn everything about our useful air compressors and air dryers!

Gajjar Air Compressor is one of the leading air compressor manufactures in India who manufactures and exports various types of industrial, commercial and non-commercial air compressors, air dryers and air compressors accessories. At Gajjar, we believe to provide our customers optimum return on their investment in our air compressors and air dryers. We don’t believe in just doing business, we believe in doing business with quality, trust and relation that stabilizes your organizational growth in the fast pace economy. That’s why we often present important and useful information on our product range so that our customers can get knowledge of how important air compressors and air dryers are. If you are also looking for some useful information on various products range of air compressors and air dryers, here’s your chance to enhance your knowledge!

Reciprocating Piston Air Compressors
One of the most common types of air compressors is reciprocating air compressors. This type of air compressor increases the air pressure by reducing air volume. There are single phase, two phase and multi phase air compressors available of this type.

Lubricated and Non-lubricated Water cooled air compressor 
Mostly shaped in vertical, this kind of air compressors come in two variations: lubricated and non lubricated air compressors. One of the best advantages about these air compressors is that these air compressors are affordable and economic in cost when compared to other kind of air compressors.

Functionality: Lubricated and non-lubricated air compressors are widely used in applications where it is required to work in a coolant atmosphere. They are widely used in chemical, glass, construction equipment and textile industries.

Screw Compressors
One of the most important features of these screw air compressors is that there is no valve in this kind of air compressors. Screw air compressors are positive displacement compressors. Biggest advantage of this screw air compressor is that it very easy and affordable when it comes to maintenance.

Reciprocating Dry Vacuum Pumps
There are two variations of reciprocating dry vacuum pumps namely single stage reciprocating dry vacuum pump and double stage reciprocating dry vacuum pump. This type of vacuum pumps is highly efficient in functioning and works long without breaking their lifecycle.

Functionality:
Reciprocating Dry Vacuum Pumps are generally used in applications like bottle plants, packaging machines, printing equipments etc.

Oil Free Dental Compressor
As the name suggests, oil free dental compressors are air compressors type where no oil is needed in making them work. Another distinct feature of this types of air a compressor is that this type of air compressor works for long time. But due care is must for letting them work continuously.

Functionality:
Oil Free Dental Compressors are most widely used for dental equipment in the medical field. They are widely used by dentists to cure their patients using ultra modern medical equipments that are made up of this compressor.

Air Dryer
Air Dryer can be seen same as air compressor. An air dryer is an equipment that is used to remove the vapor from a compressed air system. This air dryer is used by many industries for applications. There are industrial, commercial and non-commercial applications for this air dryer.

Functionality:
Air Dryers are widely used in applications which are used for pneumatic tools, control system, painting etc.

Air Receiver
Air receiver is a device which is a must one for every air compressed system. It works as a storage system device for compressed system which receives and stores air necessary for the system.

Learn important terminologies of Air Compressors & Air Dryers - Part 2

In the part 1 or the previous post, we introduced you to some of the basic terminologies widely used to describe air compressors, air dryers and its parts by leading air compressors manufacturers in India. In this part 2, we are going to introduced you with some more terminologies and definitions of various parts of air compressors and air dryers being designed and manufactured by leading air compressor manufacturers in India.

Demand – It is flow of air at particular position which is required at a point.

Dew Point – Dew point is the temperature at which the moisture in the air starts to condense if the air is cooled at constant pressure.

Discharge Temperature – It is the temperature at the discharge flange of the compressor.

Filters – Filter is the equipment which helps air compressor separate and removing particulate matter, moisture or entrained lubricant from air.
Full-Load - Air compressor operation at full speed with a fully open inlet and discharge delivering maximum air flow.

Gauge Pressure – Gauge pressure is determined by most instruments and gauges, usually expressed in psig. Barometric pressure must be considered to obtain true or absolute pressure (PSIG).
Inlet Pressure – Inlet pressure is the actual pressure at the inlet flange of the compressor typically measured in PSIG unit.

Leak – It is termed as the total loss of compressed air to ambient conditions.

Load Time – It is total time or the period from when a compressor loads until it unloads.

Pressure - Force per unit area, measured in pounds per square inch (PSI).

Pressure Dew Point – It is temperature at which water starts to condense off the air.

Pressure Range – It is total difference between minimum and maximum pressures for an air compressor.

Receiver – A typical vessel generally used to store gas under pressure. In a large compressed air system there may be primary and secondary receivers.

Valves - Devices with passages for directing flow into alternate paths or to prevent flow.

If you want further information about air compressors, air dryers or air compressors accessories, please contact air compressor manufactures in India

Learn important terminologies of Air Compressors & Air Dryers - Part 1

You must have come across to see, use or have at least read about various usages, types and functioning of various kinds of air compressors and air dryers. With constant technological developments in the industrial areas, many air compressors manufacturers and air dryer manufacturers have successfully evolved technology to manufacture multi phase air compressors and other types of air compressors and air dryers that are currently widely used in and around varied industries across the world.

But do you really know what these air compressors are called in technical language? Do you know all the important technical terminologies that are used to describe these awesome industrial equipments? If no, here is your answer to some of the most basic terminologies widely used in air compressors and air dryers by air compressors manufacturers.

In following article of two parts, we are giving you a thorough and detailed knowledge of various basic terminologies that are being widely used in the air compressors and air dryer industries by leading air compressor manufacturers for air compressors in India

Aftercooler – Aftercoller is a heat exchanger that is used in air compressor to cool down air which is discharged from air compressor.

Air Dryer – Air dryer is basically a device that is used to eliminate moisture from the compressed air in the compressed system. This objective is generally achieved by cooling down the air through a refrigerator or desiccant bed.

Atmospheric Pressure – This term is used to measure ambient pressure for a particular location and altitude. The unit for the pressure measurement is known as PSI or Pounds per Square Inch.

Automatic Sequencer – Automatic Sequencer is a device which operates compressors in sequence according to a programmed schedule. 

Capacity - The amount of air flow delivered under specific conditions, usually expressed in cubic feet per minute (CFM). 

Check Valve – This is a valve that permits flow in only one direction.

Cycle – It is a series of steps that an air compressor or air dryer follow with unloading performs; 1) fully loaded, 2) modulating (for air compressors with modulating control), 3) unloaded, 4) idle. 

Cycle Time – It is total amount of time taken to complete one cycle.

Desiccant - A material having a large amount of surface pores, capable of attracting and removing water vapor from the air. 

Note: We are presenting important terminologies mostly in alphabetical order. For remaining terminologies, please stay connected with us and get through our next article which we will release soon – Thank you!