Learn important terminologies of Air Compressors & Air Dryers - Part 1

You must have come across to see, use or have at least read about various usages, types and functioning of various kinds of air compressors and air dryers. With constant technological developments in the industrial areas, many air compressors manufacturers and air dryer manufacturers have successfully evolved technology to manufacture multi phase air compressors and other types of air compressors and air dryers that are currently widely used in and around varied industries across the world.

But do you really know what these air compressors are called in technical language? Do you know all the important technical terminologies that are used to describe these awesome industrial equipments? If no, here is your answer to some of the most basic terminologies widely used in air compressors and air dryers by air compressors manufacturers.

In following article of two parts, we are giving you a thorough and detailed knowledge of various basic terminologies that are being widely used in the air compressors and air dryer industries by leading air compressor manufacturers for air compressors in India

Aftercooler – Aftercoller is a heat exchanger that is used in air compressor to cool down air which is discharged from air compressor.

Air Dryer – Air dryer is basically a device that is used to eliminate moisture from the compressed air in the compressed system. This objective is generally achieved by cooling down the air through a refrigerator or desiccant bed.

Atmospheric Pressure – This term is used to measure ambient pressure for a particular location and altitude. The unit for the pressure measurement is known as PSI or Pounds per Square Inch.

Automatic Sequencer – Automatic Sequencer is a device which operates compressors in sequence according to a programmed schedule. 

Capacity - The amount of air flow delivered under specific conditions, usually expressed in cubic feet per minute (CFM). 

Check Valve – This is a valve that permits flow in only one direction.

Cycle – It is a series of steps that an air compressor or air dryer follow with unloading performs; 1) fully loaded, 2) modulating (for air compressors with modulating control), 3) unloaded, 4) idle. 

Cycle Time – It is total amount of time taken to complete one cycle.

Desiccant - A material having a large amount of surface pores, capable of attracting and removing water vapor from the air. 

Note: We are presenting important terminologies mostly in alphabetical order. For remaining terminologies, please stay connected with us and get through our next article which we will release soon – Thank you!

Tips on selecting quality air compressor and its accessories

If you ever decided to buy air compressor or air compressor accessories or air compressor spare parts, it takes both time and efforts. If you don’t spend both time and effort on choosing air compressor accessories or air compressor spare parts, you are likely to fail to choose quality air compressors. Especially when you are selecting dental air compressor or its air compressors accessories it is more important and vital you buy industry standard and quality air compressors accessories because dental air compressor is very important, critical and one of the most vital equipment which deals directly with the health of a patient. Its functioning can improve or damage a patient’s condition which is important. So here, to solve your doubts and to make you buy air compressor accessories easily, we are giving some tips on how to select quality air compressors accessories and air compressor spare parts of all air compressors including dental air compressors.

First thing first

When you decide to buy air compressors, first thing you need to do is to gather and understand your requirements. Requirements are what give you clear understanding of what type, size, shape and capacity air compressors is required to your business. If you are going to buy dental air compressors make sure you understand your requirements with full clarity and care.

Spend time and efforts

Buying dental air compressors or air compressors spare parts needs to be spent thorough time and efforts. Most time and effort you would need to spend is on making research and finding different air compressor manufacturers who are able to give you quality dental air compressors and other types of air compressors. If you are not going to spend time and efforts on finding various air compressors manufacturers, you are probably not going to select quality air compressors.

Ask to know

Asking make you knowledgeable. If you shy to ask, you are sure not to get what you are looking for. That’s why you shall always ask to experts and clear your doubts. Visit some of the expert air compressor manufacturers, tell them your requirements and ask them for many types of air compressors and ask which type is best for them.

Get technical knowledge

Getting technical knowledge about various air compressors like dental air compressors and air compressor spare parts seems somewhat a tough task at beginning but once you have developed basic knowledge on how air compressors work and what are their functioning rules, you’ll get to know which air compressor is suitable to your requirements. That’s why you shall develop at lease basic technical knowledge about air compressors.

Questions? Contact us to get more information on your required air compressors and air compressors accessories.

What to look for before buying Air Compressor: Tips from the experts

Air Compressors have been widely used in both industrial and commercial applications since long. And with advancement in the air compressors technologies, air compressors in india are now available in wide range of type, size and capacity. This varied range of air compressors have significantly improved the application life and functioning and have also benefited air compressors manufacturer as they have got now wider business horizon.

Development in Air Compressors and Air Dryers

Apart from the advanced developments in types and capacities of many air compressors, there is one another fabulous development: air dryer. Air dryer is now becoming very popular and is turning to be a must for many applications across varied domains of industries and commercial business sectors. Moreover, air compressors and air dryer have been widely now used in home applications such as refrigeration system, air condition systems and such more applications.

Looking for Air Compressor or Air Dryer?

If you are in search of a perfect, modern, well functioning yet economic air compressor or air dryer, here are some important points that you should check for before buying air compressors or air dryers from air compressor or air dryer manufacturer.

While you are deciding on purchasing an air compressor or air dryer keeping these tips in mind would help you in buying a perfect air compressor and air dryer.

•  Check company’s history

Checking company’s history might sound like a tough task, but in the age of internet information era, it is no big game, so when you are selecting any company to buy air compressor, check out its website or blog and try to figure out its history and track record.

• Check for company’s clientele

Looking at the prospective company’s clientele can give you some insight on the reputation of the company and the quality of air compressor and air dryer that company is manufacturing and exporting.

• Check for quality certifications

Being an air compressor or air dryer company in India requires some kinds of quality certificates. So always check and make sure that the company has good and genuine quality certifications and is eligible and able to manufacture quality products.

• Check for prices, compare them with market prices

Always compare quotations and prices give by one company with given by other companies. This way you can judge the fair price of the air compressor or air dryer according to market trend and you can make sure that you are not paying more than fair value.

• Check for Customer Service Policy

When it comes to offer service to prospective clients or customers, every company gives it at its best but once the deal is done, many below quality companies go wrong on customer services quality. This happens especially when it comes to deal with after sales service and support, so to avoid this kind of issues, check clearly for customer service policies and after sale support.

A look inside: how technology has benefited Air Dryer Manufacturers

Air dryer and air compressor have been in use for industrial, commercial and residential use since very long. And with the passing of time air compressor have found a permanent place in many industrial areas such as heavy metal industry, refrigeration and air condition equipment industry and many more.

But the way these Air Dryers and air compressors were developed earlier has now quietly changed. Now-a-days there are lots of variants and types of air dryers and air compressor being manufactured by leading Air dryer manufactures and air compressor manufacturers and this is thankful to the ultra modern developments in the air dryer and air compressor designing technologies that air compressor manufacturers have developed through robust, rigorous and revolutionary research. Thank to the never ending research and development efforts being made by air compressor manufacturers in their research laboratory throughout years and years.

How the latest development has changed it for air compressor manufacturers

It is of no doubt that this constant research and development being conducted by leading Air Dryer Manufacturers has not just helped them manufacture cutting edge revolutionary air dryers and air compressors, but has also benefited the end users.

But how these significant development has changed the way air compressor manufacturers work and the end users use it? Let’s get a look inside:

There is something more to design and manufacture

For any air dryer and air compressor manufacturers the development has given them widen scope, broader market and a richer customer base than they did have earlier. For example, many air compressor manufacturers in Ahmedabad had fewer business scopes and were limited to industrial clients because they did not have technologies to develop the air compressors and Air Dryers that can be used in commercial applications and residential applications. But as soon as they developed or adopted the newer technologies or conducted thorough research on evolving newer technologies for air compressor designs, their life changed! They came up with air compressors that bridge the gap of the commercial requirements, thus air compressors and air dryers manufacturers got wider scope and broader business horizon.

From local to global: Story so far!

As we said earlier, the research and development in the design and development technologies of air dryers and air compressors have changed the life of many air compressors manufacturers in Ahmedabad. There are some of the most successful air compressor manufacturers in ahmedabad who have traveled through local to global stage of business world, just with the help of constant development in the technologies of air compressor and air dryers!

Everything you need to know about Dental Air Compressors

If you have ever visited a dental clinic or have had a visit to dental hospital, you must have found a very big advanced technology built up machine around the dentists. This is the dental air compressor system. That is widely used by dentist during the dental treatments. This is also called dental system or dental machine sometimes. However there are many types of other dental systems, we are here presenting you with the important information about the most useful and most important dental unit i.e. dental air compressor.

What is Dental Systems/Dental Air Compressor?

Basically, Dental Air Compressor system is just another type of air compressor which is widely found in medical/dental sector. This awesome dental air compressor makes an important part of whole dental surgery. There are many dental air compressor manufacturers who thoroughly design and manufacture various types of dental air compressors.

Dental Quality Compressed Air

The main thing in the functioning of the dental air compressor is the quality of the compressor. If the quality of the compressor is at par the industrial benchmark, then air compressor works at its best level for the most of the time. As the dental air compressors are used for such a delicate dental surgery, the dental air compressor manufacturers and dental air compressor exporters take care of quality at design, manufacturing and exporting level. While dental air compressors manufacturers thoroughly analyze the technical design before developing any air compressor it helps them in manufacturing a high quality dental air compressor. On the other part, dental air compressor exporters also take note and care of exporting ultra high quality dental air compressors.

Low quality dental air compressors can

>> Harm patients as they might come in contact with contaminated air.
>> Lead to possibility of hand piece failure.
>> Effect ultrasonic equipments

Inspecting Dental Air Compressor

Many dental air compressor manufacturers and dental air compressor exporters suggest making a routine check-up of air compressor system for every six months. This will ensure a safe treatment to the patients and will also help you in making your dental air compressor work as smooth as possible for the long time.

Air Dryers: Basic Function, usage and comparison with Air Compressors

Definition:

Air Dryers have been long in use from now; they are widely used in both industrial or commercial applications and home applications. Technically speaking, an air dryer is equipment or the device which is used to remove the water vapor from the compressed air.

Functions:

The basic or the main function of the air dryer is to remove moisture from the air by cooling it with a refrigerant. Thus, the water vapor is condensed, and the air can be compressed. The result is dry compressed air, which can be used in compressed air equipment without causing any damage. To reduce the amount of vapor in the compressed air is also the function of the air dryer. This function is done by cold generated adsorption drying in which the compressed air of the air compressor is passed through granulates, at the same time; it also lowers the due point.

Usage:

Air Dryer are used for both Industrial Applications and Residential/Home Applications. Although main and widely usage of air dryers are being found in industrial applications in many industries, there are still some areas and applications in non-commercial zone where air dryers are used. Below are the various usage and applications from both industrial and non-industrial areas where air dryers are widely used.

• Industrial Usage

o Hospitals: Here, air dryers are used for applications like bone screws, stents and medical implants; cleaning medical molding etc.

o Space Science: In the air space science applications such as cleaning orifices in turbine blades; removing magnesium oxide insulator from thermocouple harnesses; engraving optical lenses etc., air dryers are used.

o Heavy Industry: Heavy Industry is one of the widely using industries with applications for removing EDM recast and discoloration; finishing and texturing injection mold cavities; cleaning runner nozzles use air dryer in the day-to-day basis.

o Other Applications: Apart from above industries, there are air dryers used for cleaning and preparation of semi-precious stones and jewelry.

• Residential Usage

o Apart from the industrial applications use of air dryers there are few non-commercials or the home use of air dryers including spin dryers, hair dryers, condenser dryer, heat pump dryer and clothes dryers. Air dryers in home based applications are drying the substance or the object where air dryer is used.

Comparison with Air Compressors

Air Dryer is used to remove the vapor air from the compressed air. Air Compressor is used to convert power unit from to smaller volume. Air Dryers types include refrigerated dryer, Deliquescent dryer, Desiccant dryer and Membrane dryer etc. While, Air Compressors types include Rotary screw compressor, Reciprocating compressor, Single Phase Air Compressors and Multiphase Air Compressors etc.

A Detailed and in-depth introduction to Refrigerated Air Dryers

We all know about air compressors and its many types and usage. We have also been publishing basic information and overview air dryers which are widely used in both industrial applications and home applications. But to give our valuable customers and reader detailed information about what is an air dryer, how an air dryer works and what are the proper industrial and non-industrial uses of air dryers, as a leading air dryer manufacturer, we are presenting today in-depth knowledge on the workings of air dryers!

There are many industrial applications and non-industrial/home applications where air dryers find their place. And the Refrigerated air dryer is one of the most widely used and one of the most important types of air dryers. So let’s get into know how a refrigerated air dryer works!

Refrigerated Air Dryers can help you solve the problem of harmful moisture in you compressed air system. Extra level of moisture in the air compressor system can damage the equipment and can harm the processes or product which can cost you in time and money.  This method of drying is widely used and accepted because it is robust in nature as it generates dew points, which are adequate for most applications using well proven technologies that encounter few problems if properly sized, installed and maintained. 

·         The refrigerated air dryer cool downs the incoming compressed air first in an air-to-air heat exchanger where the outgoing cool dry air pre-cools the hot incoming air and condenses some moisture out. Then,

·         Then the incoming air gets supplied to air-to-refrigerant heat exchanger where the air is cooled downed up to 38ºf degree by the liquid refrigerant. This way the process enforces the moisture to condense into liquid water and it is drained away.

·         Compressor in the refrigerated air dryer pumps hot hi-pressure gas refrigerant (Freon) into the system condenser where it transfers the heat from the refrigerant gas to the ambient air to make the gas condenses into the liquid form.

·         Now, the liquid refrigerant which is also known as Freon is metered to a cold lower pressure so that it can enter the air-to-refrigerant heat exchanger and then the heat from the hot compressed air is absorbed into the cold refrigerant. 

·         Finally, the refrigeration compressor sucks low pressure hot gas refrigerant into the refrigeration compressor and the cycle starts over again. 

This way the whole cycle of air dryer works and the application of the air dryer gets working at its best until the air dryers works well, so the regular check-ups, maintenance and the testing of air dryers is very important and vital for any air dryers. There are many air dryer manufacturers who manufacture and export multiple style, type and size of air dryers being useful for a variety of applications at both industrial and non-industrial level.